Roadwork Layer Take-off

🛣️Roadwork Layer Take-off Calculator for All Pavement Types

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Roadwork Layer Take‑Off Calculator – Chainage Based (with Cost Index)

Roadwork Layer Take‑Off Calculator

Chainage‑based volumes + materials (cement, asphalt binder, granular mass, coats, joints steel, sealant) with Standards Profile. Includes a simple cost estimate based on 2025 construction cost indices for India, the US and the UK.

Auto‑calc ready

Input: Chainage blocks (start, end, width). Then adjust layer thickness & parameters. Profile applies ranges & checks automatically. Choose your market to apply the corresponding cost index.

Chainage Blocks
Start CH (m)End CH (m)Width (m)Action
Tip: Use Tab to move across cells.
Layer Configuration
LayerTypeThickness (mm)Grade/ParamBinder % (asphalt)Spec Check

Profiles set typical ranges (thickness, binder %, coats, densities, joints). Out‑of‑range inputs are flagged.

Results
Add at least one chainage row and configure layers to see results.
Profile Spec Sheet
Select a profile to load its assumptions & ranges.

What This Roadwork Calculator Does & How to Use It

All Quantities Auto Export CSV • Print-ready

What this calculator does

This tool computes chainage-wise volumes for each pavement layer and turns them into the practical quantities you need on site and in BOQs—automatically.

  • Volumes by layer & chainage → m³ for GSB, WMM/WBM, CTB/DLC/PQC, asphalt lifts.
  • Materials → cement tonnage by grade, asphalt mix mass & bitumen content, granular mass from density.
  • Surface treatments → prime & tack coat litres based on area and interfaces.
  • Rigid pavement joints → dowel & tie-bar steel weight and joint sealant length (configurable spacing & sizes).
  • Outputs → clean tables, Export CSV, and printer-friendly layout.

Everything updates as you tweak chainage blocks, widths, thicknesses, grades, densities, binder %, and joint parameters.

How to use the calculator

  1. Select a road type that matches your project (layers load automatically).
  2. Add chainage blocks—enter Start CH, End CH, and Width for each segment.
  3. Confirm layer thicknesses (mm). For concrete layers, pick the grade. For asphalt layers, enter binder %.
  4. Open Advanced Settings to adjust densities, water-cement ratio, coat rates, and joint parameters.
  5. Hit Calculate (or keep Auto-recalculate on) to generate the volume and material breakdown.
  6. Use Export CSV to download tables for BOQ take-off or attach to your submittals.
Tip: Keep chainage rows simple (e.g., 0–100, 100–250). You can fine-tune widths per block (bus bays, transitions, turn lanes).

Now supports these road types

Road TypePavement TypeTypical Layers (Preloaded)
Expressway / Toll RoadRigidDLC (M15) + PQC (M40)
National HighwayFlexibleGSB + WMM + DBM + BC
Urban ArterialCompositeGSB + CTB (M15) + Asphalt
Rural PMGSY RoadFlexibleEarth + GSB + WBM + Seal Coat
Bus Bays / ParkingRigidDLC (M15) + PQC (M40)
Industrial Access RoadCompositeCTB (M20) + Asphalt

You can edit thicknesses, grades, and binder content to match your design output or client specs.

Codes & Standards referenced

Use these as your technical backbone while adjusting inputs. Always align with your contract’s edition and the latest circulars.

IRC 37:2018 — Guidelines for the Design of Flexible Pavements
Used for granular/asphalt layer configuration, thickness basis, and typical binder ranges.
IRC 58 — Plain Jointed Rigid Pavements
Reference for DLC/PQC concepts, joint spacing, dowels, tie bars, and sealant treatments.
MoRTH Specifications — Road & Bridge Works
Execution specs, prime/tack coat rates, and material requirements for GSB, WMM/WBM, asphalt layers.
PMGSY Technical Specifications
Guidance for rural roads: Earthwork, GSB, WBM, seal coats, and quality control.
AASHTO 1993 — Pavement Design Guide
Alternative design basis; included for users following U.S. methodologies.

Pro tips & quick answers

Can I handle transitions or variable widths?
Yes. Split the stretch into multiple chainage blocks and assign different widths to each block. The totals roll up automatically.
Where do the cement and bitumen quantities come from?
Concrete cement content is based on the selected grade (kg/m³) and volume. Asphalt bitumen is computed from the mix mass (density × volume) and your binder percentage.
Can I adjust densities, coat rates, and joint spacing?
Absolutely. Open Advanced Settings to edit granular, asphalt, and concrete densities, prime/tack coat rates, slab joint spacing, dowel/tie dimensions, and sealant rate.

Related tools you might need next

These pair neatly with your pavement take-off for foundations, drains, and structural elements.

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